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Specialized welding stations

Specialized welding stations are technically advanced devices, designed for specific tasks. The degree of process automation, control and safety as well as the scope and accuracy of measurement of process parameters depend on the client’s requirements. As part of the station, in addition to resistance welding, other operations such as pressing details, calibration, resistance test of the weld, palletizing or laying on the final station are often carried out. At the request of customers, mainly from the automotive industry, we use advanced systems for detailed measurement of welding process parameters together with data collection, Poka-Yoke control solutions, Error Proofing tests of control systems, tooling identification systems and controlled access levels.

The recipients of specialized welding stations are manufacturers of automotive subassemblies, steel furniture, welded fence and reinforcement meshes, steel casings, ventilation systems and other metal products.

We invite you to familiarize yourself with our special projects. Each device has been briefly characterized and filmed to present its functionality.

The multi-point welding machine type SW-18/9×32/AC is designed for automatic welding of steel bar meshes in templates. The machine is built on the basis of 9 double welding modules with an integrated transformer with a power of 32 kVA (P = 50%) and a clamping force of the electrodes 2×260 daN (at 10 bar)…

The presented welding machine is used for automatic welding of fencing panels with maximum dimensions of 2500 mm x 2500 mm from rods with diameters from 3 to 8 mm. All bars are fed automatically by 3 feeders: transverse, longitudinal and side for feeding an additional lower transverse bar in 2D panels…

The stand is designed in the form of a kiosk with fixed guards and a movable front cover with a pressure safety bar to protect the operator. After installing the device, selecting the appropriate welding program and manually loading the metal basket, the operator…

The station consists of a Komax Kappa 320 machine for cutting and stripping wires, a system for feeding a wire from a roll ADS115, a TECNA alternating current welding machine with a power of 50 kVA (P = 50%) for briquetting wires and two manipulators…

The SP-1/1×25 MF semi-automatic inverter station is used for welding pins with the MnMx current coil.
The station is equipped with a TECNA inverter transformer with a capacity of 25 kVA (P-50%) and 2 welding actuators…

The inverter welding station was designed in the form of a kiosk built with fixed shields and a front optical safety barrier. After selecting the appropriate welding program and manually loading the metal box, the workpiece is based and the cycle starts….

The automated welding station performs the process of pressing the bottom to the pipe and welding on the circumference to obtain a tight connection of details….

The device, manufactured in 2018, is another version of a double-section welding station for welding of various kinds of nuts to steel profiles and pipes – the elements of the exhaust system. Thanks to the use of two work sections, several welding operations can be performed…

The presented station is used for spot welding elements of the exhaust system. The device has been designed in the form of a kiosk divided into two zones: manual assembly and automatic welding. A two-position rotary table, moving details between the zones…

The presented station is used for semiautomatic seam welding of a detail consisting of the bottom pressed into the pipe. A welding transformer TECNA 200 kVA (P = 50%) was installed inside the body of the device. The welding process is carried out by means of two welding modules…

In the version 2 of the station for pressing and welding a sleeve on the piston rod, in addition to customer-specific structural modifications, modern piston rod measurement using a laser gate and double RIFID tool identification system are used….

The station automatically executes the process of pressing the bottom cup into the tube and seam welding the two elements around the perimeter. It is equipped with the cups vibrofeeder, the automatic tubes feeder, cups press and internal tube calibrator…

We present a professional automatic line for the production of welded mesh for fencing panels or gabions. The device is based on 4 inverter 1000Hz transformers with 200kVA power at P-50% and 51 three-chamber welding cylinders with a pressure of 330 kg at 10 bar each…

The station is designed for the projection welding of various types of nuts to metal stampings and pipes – parts of car exhaust system. The design of the device consists of two work outlets equipped with positioning tools and DESTACO clamps as well…

The station was designed for the production of car shock absorber elements. The main components of the device are a KISTLER column press with electric drive, for pressing the spring seat and the NELSON head, for automatic welding of the pin to the side…

e device is designed for the production of mesh with a rods thickness of φ3-10mm and a mesh of 20-200mm. The welding station uses 400 kVA (P-50%) DC power units and 15 pneumatic actuators with a down force of 760 daN each. Transverse rods…

The rotary table with four instruments was used in the project: 1. piston rod loading, 2. feeding and pressing of the sleeve, 3. welding in four points, 4. weld strength test. Due to the construction of the device, the station is equipped with a Tox pneumohydraulic system…

Multi-spot specialized welding station is used for welding reinforcement of metal furniture. It was designed for manual operation by 1 operator. The station ensures the welding of many types of parts thanks to the smooth setting of the spacers of actuators, electrodes and positioning bases…

The station is designed to semi-automatically welding of the studs to the gas meter casing. The station consists of two welding sections used to base and weld the studs to different types of enclosures. Thanks to such a design, the need to change the tooling…

The device is designed for the production of mesh with a rods thickness of φ3-10mm and a mesh of 20-200mm. The welding station uses 800 kVA (P-50%) DC power units and 26 pneumatic actuators with a down force of 760 daN each. Transverse rods are loaded from…

The 56 kVA inverter welding machine has been used for spatial sealing of car body parts made of galvanized steel sheet. Free-standing instrumentation is provided with details presence detectors and a system that controls the number of welds. The station is equipped with a KBK…